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This study examines the development of flow instabilities and surface irregularities that can occur during the extrusion of polymer melts and filled polymers. Specifically, it investigates the effects of wall slip and the inclusion of rigid filler particles on the extrudate surface quality of poly(dimethyl siloxane) (PDMS) and an oxetane-based elastomer, both with and without the addition of hollow glass spheres or potassium chloride filler. Steady shear rheological measurements and high-speed imaging of ex

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